Revolutionize Case Erecting with FormTech RCE
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FormTech RCE
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Robotic Case Forming with High Throughput
Capable of forming and placing over 8 cases per minute, the RCE delivers high-speed, reliable case erecting as a direct replacement for traditional COPs on Dynapak and Dash lines.
Automated Magazine and Pick Positioning
No manual adjustments needed—the case magazine position is preset via a SIKO motor, and a laser sensor automatically adjusts pick height for each bundle of KDs, optimizing setup and runtime.
Versatile Handling for Vertical & Horizontal Cases
Designed for both left- and right-hand casepackers, the RCE handles vertical and horizontal case orientations using an EOAT with vacuum cups, tucking mechanisms, and adaptive motion paths.
Integrated Allen-Bradley Control Suite
The system features a CompactLogix PLC, PowerFlex 525 VFD, discrete I/O, and utilizes the existing HMI—offering robust and familiar controls for seamless line integration.
Take it to the next Level
Data Collection for Optimizing Performance
Performance Data allows you to focus on what issues are actually costing you production time.
Improved Displays
Large displays can assist in ease of use in an industrial setting. 15" displays available upon request.
Remote Monitoring for Timely Support
Let your maintenance team have a heads up on developing problems so they can address them quickly.
Advanced Features of the FormTech RCE
Enhanced Operator Safety & Access
Includes magnetic locking door sensors, trapped key entry switches, and reuses existing guarding on the chair side for streamlined safety compliance without overcomplicating the footprint.
Installation, Integration, and Local Support Included
Emerald provides full installation, PLC/HMI integration with your casepacker, pattern setup, and operator/mechanic training—all included with the first unit. Ongoing support is available from local team members.
RFID Access
Includes an integrated RFID login system on all HMI screens, enabling fast, secure access with a simple badge swipe. Using a pcProx Plus reader, the system supports over 45 card types across both 125 kHz and 13.56 MHz frequencies—making it compatible with most existing employee badges. With configurable flash memory and seamless login/logout functionality, this upgrade enhances plant-wide authentication without disrupting workflows.
U.L. 508A listed Panel
Our control panels are built to the highest standards and fully certified as U.L. 508A listed, ensuring compliance with national safety regulations. This certification guarantees quality, reliability, and safe operation — giving you peace of mind and meeting the requirements of industrial electrical codes.
FAQs
Find answers to common questions about the Flipster Model 1 and its capabilities.
After you request a quote, our team will review your requirements and reach out within 1-2 business days. We may also follow up to confirm details to ensure the solution matches your needs. Once we have all of the information needed, we should have a quote back to you within a week. This can very depending on how custom the machine is.
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