Process your Bulk

The Bulk Buddy is a high-efficiency machine designed to optimize precision and consistency in high-speed packing operations. It ensures product bags are evenly spaced before counting and loading—crucial for maintaining accurate counts and seamless case fills, especially when handling multiple SKUs. With independently controlled lanes and programmable recipes, it adapts effortlessly to different product formats and count requirements, significantly reducing setup time while maintaining uniformity across runs. The system enhances product settling inside cases to improve pack integrity and reduce case bulge, boosting distribution stability and stackability. Additionally, it automates case alignment under the drop point, minimizing human intervention and maximizing throughput.
BulkBuddy

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BulkBuddy

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Included:

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Performance Data Collection

Remote Monitoring

HMI Display Upgrade (15")

Displays upgraded from 7" to 15" displays.

RFID Readers

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BulkBuddy

Included:

$1495

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Acceleration Belt for Product Separation

Ensures product bags are evenly spaced prior to counting and packing. This is critical for achieving precise counts and smooth loading—particularly valuable when running at high speeds with multiple SKUs.

Recipe-Driven Lane-Specific Product Counting

Each lane operates independently using programmable recipes, providing flexibility for varied product formats and counts. This reduces setup time and ensures consistency across production runs.

Case Settler in the Load Station

Enhances product settling inside the case before final pack-out, improving pack integrity and minimizing case bulge. This is especially beneficial for distribution and stacking stability.

Automatic Case Positioner

Automates case alignment during packing, minimizing human intervention and ensuring each case is precisely positioned under the drop point for optimized throughput.

Our Customer's Success is our first priority

160
+

We've deployed our solutions at over 160 lines worldwide

36
%

Our customers gain an average of 36% output after deploying an Emerald packaging solution.

16
+
years

Emerald has been serving our customers for over 16 years.

Take it to the next Level

Data Collection for Optimizing Performance

Performance Data allows you to focus on what issues are actually costing you production time.

Improved Displays

Large displays can assist in ease of use in an industrial setting. 15" displays available upon request.

Remote Monitoring for Timely Support

Let your maintenance team have a heads up on developing problems so they can address them quickly.

Seemless Case Changeover

Allows for seamless lane-by-lane case changeover without interrupting the full line. This improves uptime and keeps operations flowing even during transitions between case formats.

Multi-Color Stack Light for Machine Status

Provides real-time visual indication of machine status, aiding operator awareness and allowing for quicker troubleshooting and intervention when needed.

RFID Access

Includes an integrated RFID login system on all HMI screens, enabling fast, secure access with a simple badge swipe. Using a pcProx Plus reader, the system supports over 45 card types across both 125 kHz and 13.56 MHz frequencies—making it compatible with most existing employee badges. With configurable flash memory and seamless login/logout functionality, this upgrade enhances plant-wide authentication without disrupting workflows.

U.L. 508A listed Panel

Our control panels are built to the highest standards and fully certified as U.L. 508A listed, ensuring compliance with national safety regulations. This certification guarantees quality, reliability, and safe operation — giving you peace of mind and meeting the requirements of industrial electrical codes.

Machine Specifications
Footprint
138 5/8" X 109 1/2"
Speed
240 Bags per Minute

FAQs

Find answers to common questions about the Flipster Model 1 and its capabilities.

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Transform Your Packaging Line

Contact us today to learn more about the BulkBuddy and its benefits.